Understanding the Die Cutting Process in Custom Packaging
Die cutting is a versatile and precise process commonly used in the custom packaging industry to create unique shapes, designs, and structures. It involves the use of specialized tools, known as dies, to cut, score, or perforate materials such as cardboard, paperboard, or corrugated board. Let’s delve into the key steps involved in the die cutting process for custom packaging: Design and Prepress: The die cutting process begins with the design phase. Packaging designers create digital artwork, incorporating the desired shape, size, and structural elements of the packaging. This digital design is then prepared for printing in the prepress stage, ensuring proper alignment and color accuracy. Die Creation: Once the design is finalized, a custom die is created. A die is a specialized tool made of sharp blades or cutting edges mounted on a sturdy base. The die is precisely crafted to match the specific shape and size requirements of the packaging design. Typically, dies are made from st